Clean Energy Solutions · Project experience

Seasonal thermal storage and flue-gas waste-heat recovery for district heating

An under-construction project in Shanxi that shifts non-heating-season surplus heat into the winter heating period through a large borehole thermal store, hybrid electric-and-steam heat pumps and steam-driven flue-gas heat recovery.
Project stage
Under construction
Design lead
Shandong Junminghe Engineering Design Co., Ltd.
Engineering scope
Feasibility study · Preliminary design · Construction-drawing design
Cutaway illustration of the seasonal borehole thermal-storage and waste-heat-recovery system
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Design borehole fieldUp to 5,000 incl. monitoring wells
Design depth120-150 m
Seasonal storage period5 months
Integrated design output>190 MWth

Project challenge

Move usable heat across seasons, not simply across a plant boundary.

The design had to address a seasonal mismatch between available surplus heat and winter heating demand, while fitting a large underground storage field below industrial buildings and roads. The heat-source station also had to coordinate borehole storage, two heat-pump pathways, steam-water heat exchange and the external district-heating network as one operating system.

Heat-source campus

One site brings storage, recovery and heating-network interfaces together.

The overall arrangement coordinates the heat-source station, auxiliary systems, circulation-water interfaces, access and surrounding industrial facilities as one buildable campus.

Aerial planning visual of the integrated heat-source campus

Engineering scope

From project feasibility to construction-ready design.

01

Feasibility study

Defined the heat-source concept, seasonal energy path and project-development basis.

02

Preliminary design

Established the integrated heat balance, equipment configuration, hydraulic interfaces and site arrangement.

03

Construction drawings

Developed the borehole field, piping, heat-source-station systems and discipline interfaces for construction.

Final design configuration

Two clear energy paths serve one district-heating network.

Seasonal underground thermal-storage path

Surplus heat is stored below ground outside the heating season, then recovered and upgraded by hybrid heat pumps for winter supply.

Equipment-and-piping diagram of the seasonal borehole thermal-storage system
Operating logic summary
Charge · non-heating season
01Surplus plant heat
02Ring-main and zoned borehole field
03Seasonal underground storage
Recover · heating season
01Stored low-grade heat
024 hybrid electric-and-steam heat pumps
03District-heating water

Flue-gas waste-heat recovery path

Sensible and latent heat in cleaned boiler flue gas is recovered through the spray circuit and transferred to the heating network by steam-driven absorption heat pumps.

Equipment-and-piping diagram of the flue-gas waste-heat recovery system
Operating logic summary
Continuous recovery · heating season
01Cleaned boiler flue gas
02Spray-tower heat recovery
032 absorption heat pumps
04District-heating water

The hybrid heat-pump units combine electric compression and steam-driven absorption capability in one integrated configuration.

Design response

The engineering value sits in system integration.

Subsurface integration

The borehole field is coordinated with industrial buildings, roads, foundations and construction access.

Hydraulic zoning

A ring-main concept and zoned controls support balancing, isolation and maintainability across the large field.

Multi-source heat balance

Stored heat, flue-gas recovery and direct steam-water exchange are coordinated around district-heating duty.

Construction quality

The design defines pressure testing, grouting, flushing, monitoring and commissioning requirements for the buried network.

Current project stage

Feasibility study, preliminary design and construction-drawing design have been completed. The project is now under construction, with commissioning and operating information to follow at the corresponding stage.

Assess a seasonal thermal-storage opportunity

Share your heat-source profile, seasonal load, temperature levels, site constraints and existing heating-network data for an initial engineering review.

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